Tuesday, May 11, 2010
Spray On Transisters
We have been trying to make flexible non silicon based transistors for a long time. here researchers have mastered the art of spraying transistor material allowing cheap fabrication.
I do not know where this will go yet, not least because all past work has been dimensionally constrained. We have never had the capacity of laying down a meter by meter pattern while designing for partial failure.
We are still not sure that we want to although the solar aspect keeps popping up. Yet that may not be much of a good idea.
Anyway this is an advance that may encourage the completion of a manufacturing protocol that surely has economic merit.
Spray-On Manufacturing Of Transistors Could Cut Costs Dramatically
by Staff Writers
This airbrush technique deposits a well-studied material called P3HT to create spray-on transistors, which perform comparably to lab-standard equivalents made by spin coating. Credit: NIST
A multidisciplinary researchteam at the National Institute of Standards and Technology (NIST) has found that an organic semiconductor may be a viable candidate for creating large-area electronics, such as solar cells and displays that can be sprayed onto a surface as easily as paint.
While the electronics will not be ready for market anytime soon, the research team says the material they studied could overcome one of the main cost hurdles blocking the large-scale manufacture of organic thin-film transistors, the development of which also could lead to a host of devices inexpensive enough to be disposable.
Silicon is the iconic material of the electronics industry, the basic material for most microprocessors and memory chips. Silicon has proved highly successful as a substance because billions of computer elements can be crammed into a tiny area, and the manufacturing process behind these high-performance chips is well-established.
But the electronics industry for a long time has been pursuing novel organic materials to create semiconductor products-materials that perhaps could not be packed as densely as state-of-the-art silicon chips, but that would require less power, cost less and do things silicon devices cannot: bend and fold, for example. Proponents predict that organic semiconductors, once perfected, might permit the construction of low-cost solar cells and video displays that could be sprayed onto a surface just as paint is.
"At this stage, there is no established best material or manufacturing process for creating low-cost, large-area electronics," says Calvin Chan, an electrical engineer at NIST. "What our team has done is to translate a classic material deposition method, spray painting, to a way of manufacturing cheap electronic devices."
The team's work showed that a commonly used organic transistor material, poly(3-hexylthiophene), or P3HT, works well as a spray-on transistor material because, like beauty, transistors aren't very deep. When sprayed onto a flat surface, inhomogeneities give the P3HT film a rough and uneven top surface that causes problems in other applications. But because the transistor effects occur along its lower surface-where it contacts the substrate-it functions quite well.
Chan says the simplicity of spray-on electronics gives it a potential cost advantage over other manufacturing processes for organic electronics. Other candidate processes, he says, require costly equipment to function or are simply not suitable for use in high-volume manufacturing.
C.K. Chan, L.J. Richter, B.Dinardo, C.Jaye, B.R. Conrad, H.W. Ro, D. S. Germack, D.A. Fischer, D.M. DeLongchamp, D. J. Gundlach. High performance airbrushed organic thin film transistors. Applied Physics Letters, 96, 133304. March 30, 2010. doi:10.1063/1.3360230.